Tender Co. Denim

[chicote]

Update on my 132s, they have been washed four times now i believe and worn close to four months. Got bitten by a german shepherd a couple days ago, fortunately not hurt badly but the dog did tear a good hole in the left thigh. You can see how little the indigo has faded compared to the fresh hem scrap i patched it with. In the mountains of Veracruz, super beautiful and not too hot this time of year!

 

Riding south this morning:

[rodeo bill]

Stunning photos! and jeans are looking beautiful. I got bitten by a big dog once (not sure what kind), hurt like hell and drew blood but just kind of mangled the fabric, didn't make as nice of a tear as yours. I hope you've recovered well.

 

It's been a long time since some in depth factory photos, here's some from a woollen spinning factory, in preparation for the yarn that went into AW24 Tacuinum Pullovers and Cardigans, and Paper Boat hats. These photos are of "woollen" spinning, as opposed to "worsted" spinning. Worsted spinning is a more refined process where the fibres are made to lie more smoothly, and is typically used for worsted suit fabrics, where as woollen spinning (two Ls!) gives a fluffier yarn more normally used for knitwear or coarser tweed woven fabrics. For these Shetland-type yarns a slightly uneven colour is preferable, so a blend of different coloured fibres are used. The wool fibre is dyed under pressure, which could also damage finished yarn, so it's better to do the dyeing right at the beginning. The yarn designer has a library of colours:

what was going through during my visit was a greenish tweed yarn with flecks of other colours. Even though the yarn will end up looking pretty classic, seeing the fibre mix is an eyeopener:

The yarn is all mixed together in a big barrow, so that the colours are randomly dispersed. They're then fed up into the long carding process:

the wool fluff is pulled through a succession of spiked rollers, in a stream, and as they go through the fibres start to lay inline with each other:

until eventually the stream of fibre has enough body to be pulled off the carding rollers into a sort of loose scarf called a sliver:

here's a closeup:

the sliver gets pulled around a corner and flattened out again, which continues to straighten the fibres through another length of the room, until it's ready to be separated, like this:

the stream of fibres is run through slightly tacky, static-charged rubber belts, which pull between sharply defined metal grooves, cutting the stream into ~1" wide sections. In the picture above, my guide has pulled out on of these sections- you can see that it's only barely holding together.

however:

Spinning itself will happen later. For now the narrow slivers are gently wound up onto cones, so that they can be put into the spinning process.

Here are a couple more pictures- at this stage what looks like yarn is still just sliver under very slight tension. The brown rollers are also slightly tacky, which helps everything move through, but these run quite slow and at very carefully controlled tension to avoid snapping.

At this point we'll switch over to a blend of natural undyed British wool, which is actually much closer to what I ended up using, but is less dramatic in the blending:

these wrapped slivers are moved over into the spinning room, where they are set up over vertical spinning cones, to put twist into the slivers, under a higher tension, and create usable yarn:

this is ringspun yarn, and that little loop in the wire over the pink cone top is the ring which the yarn is spun through, bouncing it around and giving it surface character.

Now I'd originally enquired about spinning a blended natural grey with a blended blue- these yarns with this result:

But while it's a beautiful thing it seemed a bit anticlimactic and subdued, so in the end I made a 2-ply yarn combined of a pure bright colour and a pure natural colour. Here are the results:

 

[willi]

Really interesting, thanks for sharing. Is the red color the same as you're wearing in the seasonal lookbook? What is the length and chest measurement on these?

[rodeo bill]

14 minutes ago, willi said:

Really interesting, thanks for sharing. Is the red color the same as you're wearing in the seasonal lookbook? What is the length and chest measurement on these?

Thank you! Yes indeed this is Levant Red in the foreground (bright red Shetland and a natural white yarn), and the background is Agate Blue (dark blue and natural black yarn):

For reference size 3 chest is 21" not including the gussets, and the full length is 27". Please just email me if you'd like full measurements.

[rodeo bill]

A couple of lovely outfits from an old friend of the brand, with an octave mandolin, in his 916 1-1/2 breasted Common Coat in Khaki dyed Herdwick Check Casement and 122 hadal brown Pleat Back Trousers in corresponding Herdwick Stripe Casement. Then below with a Weaver's Stock shirt home-dyed green and an 886 Stock in Barge Blue Flannel. I love how the herdwick yarn pulls the cotton casement in after dyeing, giving a quilted effect.