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raWorkshop

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  1.  

    PS.  All of the Top Stitching was done on an old Clutch Motor that's either on or off and that damn Pfaffsquatch is a fast SOB.  I'm getting much better around the pockets and waistband with each pair.

     

     

     

     

     

    Pull it apart (there's only 3 moving parts inside), strip and regrease everything, see if the cork needs to be replaced.  Look for a smaller pulley too.

  2. and here's a good question for the seeing experts out there..

     

    motor for union - thinking about solving speed problem.. would this one work?

     

    http://www.ebay.de/itm/111229877281?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

     

     

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    There are only a few base models of servo motor which are then sold under different labels.  These "tube" style ones have a poor reputation for failure.  I have several of the slightly boxier style (pictured here - http://tolindsewmach.com/motors.html they sell those motors for a great price too, $115 IIRC), they all work great.

     

    Speed problems are only an issue on poorly set up and ill maintained clutch motors though.  I just bought a needle feed machine with a brand new clutch motor that gives stitch per stitch control.  Don't be afraid to take apart clutch motors and swap out pulleys, there's only 4 moving parts, only 2 parts to replace really.  Just an option.

  3. I can't stand the new hardboiled hipster on an open pipe harley trend that's taken over Austin.  Barhopping on the east side with baffeless 2-strokes wasn't enough, had to go open pipe v-twin bro?  Whatever.

  4. The reasoning behind this is simply that single stitching, or lock stitching, is a more durable and sturdier stitch. When combined with their use of a high stitch count, it increases the life of the jean significantly."

    And also for hemming they're using lock stitching instead of a chainstitch.

    And one can see that that also creates some nice roping.

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    So, is the chain stitch overhyped in regard to roping?

    Ore is it more pronounced with chain stitching?

    What are the other attractions? More pleasing to the eye? Is there something more to it?

    Higher stitch count leads to a stronger seam but a 401 chainstitch is stronger than a 301 lockstitch by 10-12%  There's virtually no difference for apparel but many industrial applications will use a chainstitch for the better strength and elasticity.  So things like irrigation tarps or 12 ft inflatable sewer plugs use chainstitch (lack of a bobbin to change is probably a bigger driving factor than strength).  

     

    Look at this document from American & Efird re: stitch type and stitches per inch - http://www.amefird.com/wp-content/uploads/2010/01/Selecting-the-right-SPI-2-5-10.pdf

     

    Look at this poor 35800 that was in for service.  It made irrigation tarps, terrific use for a chainstitch - 

     

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    A chainstitch with 100% cotton thread will shrink more than equivalent lockstitch because it uses almost twice the thread for the same area, so there's plenty of shrink to happen.  That may contribute to a roping effect.  It's hard to find a 100% cotton thread that won't compromise the longevity of the garment though.

     

    What's more authentic?  What is "authentic"? Depends where you're drawing the line in the sand, much of what's regarded as authentic is arbitrary and idiosyncratic to production logic and available technology.  Clothes used to be sewn by hand out of scraps and furs, depends what you call the good old days.  I'm biased towards chainstitching, I just retimed a 43200G tonight.  Old school oscillating lock stitch machines are amazing but Union Special has them beat by miles in terms of character and joy of use.

    Hey guys, does anyone know if a smaller leg opening affects the tension? I just had a pair of kmw's done at blue owl and i can tell there wont be much roping. The 30bsps I had done at SE last year had mad wrinkles right away. Apologies if this was better suited for small q's thread.

    Smaller leg openings are much more difficult to wrangle into the breakaway folder because 43200G is not a true off the arm or cylinder bed. This was corrected with the much faster, much more boring 639000 lockstitch hemmer.
  5. Awesome. I think I know which buttonhole machine you're talking about, what a monster. I'll be visiting Peter to get some more machines in the next few months, let's grab a beer.

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    Add the makers mark to the patch, 5 oz Hermann Oak veg tan.

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    Nice and crisp

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    And the hem


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    Back pockets hold the Field Notes carry I make, it was a struggle with past versions.
     

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    Out seam top stitching is actually functional, it keeps the pocket bags from wandering about and making uncomfortable folds.


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    The waistband is one continuous piece.  Mark and press.


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    Seal the edges

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    Flip, press, topstitch with chunky thread.


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    If you're doing it right it looks like so.  Nice and even, no stitches sticking out.

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    I’ll be getting a kickpress soon, thank goodness.
     

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    Mark for buttonholes


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    Keyhole buttons from a vintage buttonholing attachment .


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    Fly shield is lined up and recessed from the edge slightly


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    Mark


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    And we sew.  The j-stitch is the most difficult curve on the jean.  This is where having a walking foot machine is the biggest disadvantage.  Thanks to the control of the servo motor this pair came out very well.

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    Anywhere there's parallel stitching I've most likely used a visual cue from the presser feet.  1/4 inch gauge is just to the right of the outside foot.


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    Top stitching with the largest stitches and thread on the jeans.
     

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    Nice even stitches over the thickest part.  Feels good man.

    You'll notice the yoke edge seams don't meet on the right side of the center seam.  That's because the right side of the center seam is not the center of the jean.  The dead center is between the lines of top stitching, where I'm pointing.  That's where the yoke lines meet.

    This is a dead give away for quality jeans and something American brands screw up all the time for the sake of things appearing to be perfectly lined up.


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    Ok, back to pocket bags.


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    Attach to front panel


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    Flip, press, one stitch, two stitch.  Repeat for the other side.


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    Add the fly extension to the left panel, then a row of baby stitches.  The fly extension is recessed to the right of center so it doesn't stick out when the fly is closed.


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    I've made the fly extension too short, it will be corrected for the next pair.  Doing the math to figure out the front center seams is the most difficult part to keep straight.

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    Now rear pockets again.  The tabs are bartacked.


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    Add a low profile hidden rivet.


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    Starting to look legit inside


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    If things seemed out of order its because I do them slightly out of order to put my only decorative top stitching on.  Here I mark everything out.


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    And we sew.  I don't always mark it out like this but I recently changed my back pocket style and want to make sure I hit the mark.  Again, rear pockets are sewn in one pass.  

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    The hidden rivet gives some nice depth inside the stitching.  Those stitches connecting the inside and outside lines are the give away that the pockets were done with a single needle machine.


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    This seam is the most difficult.  When I fell where the yokes are it'll be 32 plies of denim at once.
     

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    Belt loops

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    Swap the thread colors to orange/gold.  The thread stand holds two spools.  This way you can sew with one and use the other to fill a bobbin on the bobbin winder (next to the belt/flywheel).

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    Next come the front pockets.  Insets and coin pocket go on first. Coin pocket goes on in one complete pass.


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    You can close and finish the pocket before or after the pockets have been attached to the front leg panels.  After is probably easiest, before is faster and considered more professional.


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    Here I'm attaching the top right yoke. Flat felling is a a 4 step process with a single needle machine - mark/line up, basting stitch, fold/press seam and...


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    Two passes of topstitching, 1/4 in. gauge, larger stitches.
     

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    The iron is a gravity fed steam iron.  I didn't get a photo of it but the tube on the back of the iron leads to a large water reservoir.  The steam iron will be my constant companion for the rest of the process.

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    The primary beast of burden, a Singer 111W155.  Walking foot, no reverse, servo motor.  Pretty basic.

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    Here are some of the bits and bobs that make the whole operation run smoothly.  There are presser feet, top stitching guide presser feet, edge guides, seam ripper, snips.  I'm constantly swapping feet and using the edge guide.

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    A tough old domestic sewing machine.  It'll be used for bartacking and button hole sewing.  This is the last pair of jeans I’ll sew with any domestic machines.


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    Ok, first up we sew everything requiring yellow thread so we only have to rethread the Singer once.

    Stitch length and thread tensions  are adjusted on some scrap.  I'll be adjusting stitch length constantly throughout the project

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    Rear pockets on repro style jeans require some special cutting and pressing.  You'll see why when we add hidden rivets.

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    Two lines of topstitching with yellow.  You can see how much visual impact stitch length has, even with the same thread size.
     

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